Shenzhen HYPET Co., Ltd.
The Best Plastic Extrusion Machine Maker
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A .Feature of HYPET WPC solid profile production line
| SN | Items | Choosing configuration |
| 1 | Production control system | PLC control system |
| 2 | Cooling system for control electric cabinet | Fan cooling for option |
| 3 | Main motor | AC motor with famous inverter |
| 4 | Pressure sensor | Individual temperature and pressure control in two parts |
| 5 | Core thermoregulation control | Internal closed loop heat balancing system. |
| 6 | Material of screw & barrel type | Nitro Alloy with bi-metal in two parts |
| 7 | Quantitative feeding system’s mixing function | Twin screw with mixing device option |
Note: This table as attached file which is for selection of the configuration on the whole line. HYPET remains the right to improve the technology of the line, if there’s any modification of the specification, customer will be not informed.
B, Commercial items:
| SN | Maini Items | Qty |
| WPC solid profile production line with ZS55/120 conic twin screw extruder | ||
| 1 | HYZS55/120 conic screw extruder | 1 set |
| 2 | Spring loader | 1 set |
| 3 | Profile die head for PE wood | 1 set |
| 4 | Profile die head for PVC wood | 1 set |
| 5 | 240 Calibration table | 1 set |
| 6 | 240 Hual off | 1set |
| 7 | 240 Cutter device | 1 set |
| 8 | Stacker | 1 set |
Remarks:
1. Condition of the price and destination Ex-works Wuhan China
2. Payment method: 30% of the total will be paid by T/T as deposit, the balance will be paid after testing and before shipping by T/T or by irrevocable L/C at sight .
3. Delivery period: 60 days after received the deposit.
4. Validity period: 30 days after ensured.
5. Warranty: one year after commissioning in the customer shop.
6. Training: both in china and in the customer shop are available .
C, Specification of the Machine
1 . HYZS55/120 conic twin screw extruder
| SN | Parts name | Specification | Description |
| 1 | Extruder | Extruder model | HYZS-55/120 conic twin screw |
| Output |
200-280kg/h for pipe 100-150kg/h for profile or more |
||
| Center height | 1000mm | ||
| Dimension | 2710 x 1250 x 2600mm | ||
| Weight | 2300kg | ||
| 2 | Screw | Diameter | Ø55/120 mm |
| Material | 38CrMoAlA + special alloy | ||
| Finish | Nitrogen-filled (0.50~0.70mm depth) and polish | ||
| Rotate speed | 0~38 r/min | ||
| Core of the screw |
Auto control for temperature (Oil cooling will be for option ) |
||
| 3 | Barrel | Barrel Structure | In two parts, front part will be with special alloy inserted. |
| Big Part of the barrel | 38CrMoAlA | ||
| Fron part of the barrel | SKD11 with heat treatment | ||
| Inside finish | Nitrogen-filled (0.50~0.70mm depth) | ||
| 4 | Temp/ pressure transducer | Quality | China famous brand |
| Structure | Separately senses both in pressure and temperature | ||
| Cable | High isolated cable line | ||
| Screen | Both in monitor or screen display | ||
| 5 | Heater and cooling fans | Heating control area | 4 zones |
| Heating way | Cast aluminum/ ceramics | ||
| Heating power | 16kW | ||
| Cooling system | Low-noisy barrel cooling fan | ||
| Cooling power | 0.2kw x 3 sets | ||
| Water/oil cooling | One zone in front part for option | ||
| Heat isolating | Special isolating material and structure for energy saving. | ||
| 6 | HYPET Gear box | Housing material | Ductile iron |
| Gear material | 20CrMnTiA | ||
| Gear surface | Hardened and ground in high precision | ||
| Axis material | 40Cr | ||
| Temperature of oil | Controlled by two system, | ||
| Rubber sealer | Imported specal rubber sealer used | ||
| Bearings | Wih famous and reliable brand. | ||
| 7 |
Twin screw Dosing feeder |
Supplying material motor | 1.5 kW |
| Speed range | 1-50 RPM | ||
| Powder bridge | Anti powder bridge with high Caco3 | ||
| Inverter | Delta heavy loader type | ||
| 8 | Vacuum degas with selector | Vacuum degree | -0.04Mpa |
| Motor power | 1.5 kw | ||
| Vacuum tank | Easy to be clean | ||
|
Auto clean device
|
Air control auto Clean device for option. | ||
| 9 | Driving motor | AC motor power | 30 kW in Siemens brand |
| AC inverter controller | Delta in heavy type |
2. Spring loader
| Specification | Description |
| Pipe diameter | 114mm |
| Output capacity | 3 M3/h |
| Hopper volume | 200 L |
| Power | 1.5 kw |
3. Profile die head
| Specification | Description |
| Structure | Die + Calibrator (240mmX2) |
| Die material | 3Cr17 |
| Heating power | 4 kw |
| Processing material | HDPE / LDPE / PP / PET wood pellet |
| Specification | Description |
| Structure | Die + Calibrator (260mmX3) + water tank (2000mm) |
| Die material | 3Cr17 |
| Heating power | 4 kw |
| Processing material | PVC wood powder |
4. 240 Calibration table
| Item | Specification |
| Material of calibration table | 304 stainless steel |
| Mould fixed dimension | 360 mm |
| Product width | 240 mm |
| Product height | 10-55 mm |
| Vacuum pump | 4 kw × 3 |
| Water pump | 4 kw × 1 |
| Calibration table length | 4500 mm |
| Vacuum joints | 20 pcs |
| Cooling water joints | 20 pcs |
| Center height | 1000 mm |
| Water inlet | G1 |
| Water outlet | G3 |
| Up down adjustment | 860-1000 mm |
| Front rear adjustment | 700 mm |
| Movable motor power | 0.75 kw |
| Left right adjustment | 60 mm |
| Hot dryer pump | 1.5 kw |
5. 240 Hual off
| Item | Specification |
| Hual off type | Up-down 2 claw type |
| Max product size | 240 × 70mm |
| Rubber block width | 75mm |
| Hual off force | 30000 N |
| Effective Length of caterpillar | 1000 mm |
| Max speed | 0.5-5 m/min |
| Motor | AC motor |
| Power | 1.5 kw × 2 |
| Structure of traction reducer | Hard-toothed helical gears |
| Inverter | Delta |
| Center height | 1000 mm |
| Up traction and compression mode | Cylinder compaction |
| unwinding protective film device | Tractor entrance end |
6. 240 Cutter device
| Item | Specification |
| Cutting type | Saw cutter |
| Cutter feeding method | Transverse movement |
| Cutter motor | 2.2 kw |
| Max cutting size | 260 × 70 mm |
| Dust-absorb device | Bag vacuum cleaner 2.2 kw × 1 |
| Feeding system | Pneumatic system |
| Servo system | Pneumatic system |
| Clamp device | Rubber block + cylinder |
| Meter counter | Encoder / counter / mechanical stroke switch |
| Control system | PLC control |
7. Stacker
| Item | Specification |
| Tilting table | Pneumatically operated |
| Nominal length | 4-6 meters |
| Material of tripping chute | MS rigid structural steel |
| Control method | PLC control |