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10-38mm PVC transparent garden hose extrusion line
A. HYPET Special features
This line is designed to produce PVC fiber reinforced hose, the wall of which is three layers, outer and inner layer are soft PVC hose, middle layer is Terylene fiber network, which has good chemical and physical property. It is mainly used for the transportation of high pressure or corrosive gas, and is widely used in the machinery; coal mine, oil, chemical, agriculture irrigation, gas and building.
SN | Item | Quantity |
1 | Hose diameter | 10mm-38mm |
2 | Raw material | Soft PVC powder |
3 | Output | 70-120kg/h |
4 | Total Installed Power | 60 kW, 380V/50Hz, 3 phase |
5 | Overall dimension | 11,000x3.2x2 meters |
6 | Cooling water capacity | 1m3/h circularly used |
B. Commercial items:
SN | Item | Qty |
PVC transparent garden hose extrusion line 10-38mm including | ||
1 | Parallel twin screw extruder HYPS65/26 | 1 set |
2 | Die head | 1 set |
3 | Cooling bath | 1 set |
4 | Haul off | 1 set |
5 | Winder | 1 set |
C. Main specification
1. Parallel twin screw extruder HYPS-65/26
SN | Parts name | Specification | Description |
1 | Extruder | Extruder model | HYPS-65/26 Parallel twin screw |
Output | 120-150kg/h for pipe | ||
Center height | 1000mm | ||
Dimension | 3700 x 1200 x 2600mm | ||
Weight | 3000kg | ||
2 | Screw | Diameter | Ø65 mm |
L/D | 26:1 for pipe production. | ||
Material | 38CrMoAlA + special alloy | ||
Finish | Nitrogen-filled (0.50~0.70mm depth) and polish | ||
Rotate speed | 0~48 r/min | ||
Core of the screw | Auto control for temperature | ||
3 | Barrel | Barrel Structure | 38CrMoAlA + special alloy |
Inside finish | Nitrogen-filled (0.50~0.70mm depth) | ||
4 | Temp/ pressure transducer | Quality | China famous brand |
Structure | Separately senses both in pressure and temperature | ||
Cable | High isolated cable line | ||
Screen | Both in monitor or screen display | ||
5 | Heater and cooling fans | Heating control area | 5 zones |
Heating way | Cast aluminum | ||
Heating power | 16 kW | ||
Cooling system | Low-noisy barrel cooling fan | ||
Cooling power | 0.2kw x3 sets | ||
Water/oil cooling | One zone in front part for option | ||
Heat isolating | Special isolating material and structure for energy saving. | ||
6 | HYPET Gear box | Housing material | Ductile iron |
Gear material | 20CrMnTiA | ||
Gear surface | Hardened and ground in high precision | ||
Axis material | 40Cr | ||
Temperature of oil | Controlled by two system, | ||
Rubber sealer | Imported specal rubber sealer used | ||
Bearings | With famous and reliable brand. | ||
7 | Twin screw Dosing feeder | Supplying material motor | 1.5 kW |
Speed range | 1-50 RPM | ||
Powder bridge | Anti powder bridge with high Caco3 | ||
Inverter | Delta heavy loader type | ||
8 | Vacuum degas with selector | Vacuum degree | -0.04Mpa |
Motor power | 2.2 kw | ||
Vacuum tank | Easy to be clean | ||
Auto clean device | Air control auto Clean device for option. | ||
9 | Driving motor | AC motor power | 22 kW heavy load type. |
AC inverter controller | Delta heavy type inverter | ||
10 | Electrical Control system | PLC system | Whole Siemens PLC control system with HYPET AI soft ware. |
Electric components | Branded in Siemens, Schneider RKC Omron, Delta and small unimportant parts in China famous brand | ||
Extra temperature zone for die head | 6 zones | ||
Electric cabinet feature | 1, all cable and connectors are with Wire aviation plug 2, electric cabinet can be disassembled with easy, 3, all cables and senses cables are strong enough with long life . |
2. Die head
SN | Parts name | Specification | Description |
1 | Die head | Size | 10-38mm (1/2, 3/4,1 inch) |
Material | 45# steel, Harden steel with chrome-plated surface |
3. Cooling bath
SN | Parts name | Specification | Description |
1 | Cooling bath | Material | Stainless steel 304 |
Length | 2,000mm |
4. Haul off unit
SN | Parts name | Specification | Description |
1 | Haul off machine | Haul off type | Twin caterpillar type |
Driving speed | 0.8-16 m/min | ||
Motor type | AC motor | ||
Motor power | 1.5 kW |
5. Ink shift printer
SN | Parts name | Specification | Description |
1 | Ink shift printer | Structure | Wheel |
For option | The content printed on hose is according with customer’s requirement. |
6. Winder
SN | Parts name | Specification | Description |
1 | Winder | Tilting table | Manual |
Power | 1.5 kW |
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