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1.HYZS65/132 Conic Twin Screw Extruder
2.Speciality of HYPET Conic Twin Screw Extruder
SN | Items | Speciality |
1 | High Output | For PVC pipe, 350-450 kg/h, for Profile 200-280kg/h more |
2 | Energy saving | Energy saving in heaters & driving Transmission system & Plasticizing by 15-20%. |
3 | Good quality in Barrel and Screw | Barrel in two parts with special alloy, if Caco3 is 200phr, it ensure 18 mothes, if Caco3 is less than 100phr, it will be ensured for 3 years or more. |
4 | High quality in machine parts | Siemens PLC control system, Delta heavy type inverter, Siemens Schnaider, Omron,Rkc components ,Siemens Motor, Anti-Bridge twin screw dosing feeder. Big Volume Electric cabinet with good cooling device. |
5 | Low Cost Performance
| Price is in middle,output is higher,using Life is longer, So, using HYPET one is as equal 1.5 times as normal extruder. |
6 | HYPET Gear Box | High torque, Lower oil temperature control,low noise,and non leakage of oil. |
7 | Block Type Extruder | All parts are standardized and labeled,which is convenient for later replacement and maintenance,and also convenient for customers to purchase standard parts for assembly,saving cost and time |
8 | HYPET other special offerings | 1, Provide special processing aids HYA-1 and Modi Stearic acid with special technical content to directly improve the quality of PVC products and greatly reduce the cost, 2, Offering On-Line Technical Service for free, Offering Technical Engineers service for big project or solving key technical items, 3, Offering matched good down stream equipment for plastic pipe profile, sheet /board pellets Etc. |
3.Specification of the Machine
SN | Parts name | Specification | Description |
1 | Extruder | Extruder model | HYZS-65/132 conic twin screw |
Output | 350-450kg/h for pipe 200-280kg/h for profile or more | ||
Center height | 1000mm | ||
Dimension | 3000 x 1300 x 2600mm | ||
Weight | 2700kg | ||
2 | Screw | Diameter | Ø65/132 mm |
Material | 38CrMoAlA + special alloy | ||
Finish | Nitrogen-filled (0.50~0.70mm depth) and polish | ||
Rotate speed | 0~60 r/min | ||
Core of the screw | Auto control for temperature (Oil cooling will be for option ) |
3 | Barrel | Barrel Structure | In two parts, front part will be with special alloy inserted. |
Big Part of the barrel | 38CrMoAlA | ||
Fron part of the barrel | SKD11 with heat treatment | ||
Inside finish | Nitrogen-filled (0.50~0.70mm depth) | ||
4 | Temp/ pressure transducer | Quality | China famous brand |
Structure | Separately senses both in pressure and temperature | ||
Cable | High isolated cable line | ||
Screen | Both in monitor or screen display | ||
5 | Heater and cooling fans | Heating control area | 4 zones |
Heating way | Cast aluminum/ ceramics | ||
Heating power | 25kW | ||
Cooling system | Low-noisy barrel cooling fan | ||
Cooling power | 0.2kw x 2 sets + 0.37kw x 1 set | ||
Water/oil cooling | One zone in front part for option | ||
Heat isolating | Special isolating material and structure for energy saving. | ||
6 | HYPET Gear box | Housing material | Ductile iron |
Gear material | 20CrMnTiA | ||
Gear surface | Hardened and ground in high precision | ||
Axis material | 40Cr | ||
Temperature of oil | Controlled by two system, | ||
Rubber sealer | Imported specal rubber sealer used | ||
Bearings | Wih famous and reliable brand. | ||
7 | Twin screw Dosing feeder | Supplying material motor | 1.5 kW |
Speed range | 1-50 RPM | ||
Powder bridge | Anti powder bridge with high Caco3 | ||
Inverter | Delta heavy loader type | ||
8 | Vacuum degas with selector | Vacuum degree | -0.04Mpa |
Motor power | 2.2 kw | ||
Vacuum tank | Easy to be clean | ||
Auto clean device
| Air control auto Clean device for option. | ||
9 | Driving motor | AC motor power | 45 kW in Siemens brand |
AC inverter controller | Delta in heavy type |
10 | Electrical Control system | PLC system | Whole Siemens PLC control system with HYPET soft ware. |
Electric components | Branded in Siemens,Schneider,RKC Omron,ABB,FUJI,and small unimportant parts in China famous brand | ||
Extra temperature zone for die head | 9 zones | ||
Electric cabinet feature | 1, all cable and connectors are with Wire aviation plug 2, electric cabinet can be disassembled with easy, 3, all cables and senses cables are strong enough with long life . 4, PLC monitor control system with button adjustment for controlling screw speed with easy . |
4.Other Option Requirements
Some requirments need the customizing as below before the order confirmed.
SN | Items | Speciality |
1 | Direction of the operation canbinet | Standard direction is from right to left. Other direction can be option. |
2 | Electric voltage & Frequency | Standard is 380/3 phases, 50Hz, Others can be option |
3 | PVC raw material | Stdanrd is PVC powder, special material and speical fomulation can be discussion and for option. |
4 | Electric cabinet cooling | Standard cooling system for cabinet is meet normal environment, but Air conditional can be equipped as option |
5 | Machine color | Stadnard color is HYPET light white, other color can be option. |
6 | Cooling water and air compressor | Designing on the shop that need of cooling water and air compressor system for free. |
7 | Operation instruction | PVC processing technology, formulation, operation requirments can be discussed and offered. |
5.Cooperative Brands:
6.Exhibition: