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1.Technical features of whole line
SN | Specification | Description | Remark |
1 | Suitable material | PVC mixed powder | |
2 | Max product width | 200-300mm | |
3 | Production speed | 3~4m/min | |
4 | Max. output | 3-4ton/day | |
5 | Test and accept | Based on HYPET standard formula. | |
6 | Center height | 1000mm | |
7 | Whole line size (L x W x H) | 23,000 x 1,300 x 2,450mm | |
8 | Operation direction | From right to left | |
9 | Color of equipment | HYPET white color | |
10 | Control of whole production | Refer to the “configuration list”. | |
Note | Extrusion capacity will be changed according the processing material and working conditions |
2.Production line Consist of parts
SN | Parts name | Quantity |
240mm PVC ceiling machine line with HYZS 55/120 conic twin extruder | ||
1 | Conic twin screw extruder HYZS55/120 30kw | 1 set |
Auto-loader for extruder in screw type for option | 1 set | |
2 | Moulds | 1 set |
3 | Vacuum Calibrator in 6 m | 1 set |
4 | Haul off machine | 1 set |
5 | On-line laminater ( transfer / laminating) | 1 set |
6 | Ceiling cutter | 1 set |
7 | Auto Stacker | 1 set |
3.Conic Twin screw Extruder HYZS55/120
SN | Parts | Specification | Description |
1 | Extruder | Extruder model | HYZS-55/120 conic twin screw |
Output Max | 150-200kg/h | ||
Center height | 1000mm | ||
Weight | 2400kg | ||
2 | Screw | Diameter | Ø55/120 mm |
Material | 38CrMoAlA + special alloy | ||
Finish | Nitrogen-filled (0.50~0.70mm depth) and polish | ||
Rotate speed | 0~38 r/min | ||
Core of the screw | Auto control for temperature | ||
3 | Barrel | Material | 38CrMoAlA with bi-metal type |
Inside finish | Nitrogen-filled (0.50~0.70mm depth) and rubbing | ||
Heating control area | 4 zones | ||
Heating way | Cast aluminum/ ceramics | ||
Heating power | 15 kW | ||
Cooling system | Low-noisy barrel cooling fan | ||
Cooling power |
0.2kwx3 sets | ||
4 | Gear box | Housing material | Ductile iron QT-500 |
Gear material | 20CrMnTi | ||
Gear surface | Hardened and ground in high precision | ||
Axis material | 40Cr | ||
5 | Twin screw Dosing feeder | Supplying material motor | 1.1 kW |
Speed range | 1-50 RPM | ||
Special ensured | FIFO with No retained material | ||
6 | Vacuum degas with selector | Vacuum degree | -0.004Mpa |
Motor power | 1.5 kW | ||
7 | Driving motor | AC motor power | 30 kW |
AC inverter controller | Famous Delta inverter |
8 | Electrical Control system | PLC system | Whole Siemens PLC control system with HYPET soft ware. +AI control system |
Electric components | Branded in Siemens, Schneider RKC Omron, ABB, FUJI, and small unimportant parts in China famous brand | ||
Extra temperature zone for die head | 6 zones | ||
Electric cabinet feature | all cable and connectors are with Wire aviation plug, so it can be taken apart with easy |
4.Calibrating system HYYF 240
Specification | Description | |
1 | Material | Stainless steel S304 for watering material |
2 | Length | 6,000mm |
3 | Center height | 1,000 mm |
4 | Max. product width | 240mm |
5 | Mold assembling size | 320mm |
6 | Vacuum pump | 5.5 kW x 3 sets |
7 | Water pump | 5.5 kW x 1 set |
8 | Hot dryer pump | 1.5kW*2 |
9 | Vacuum joints | 30 pcs |
10 | Water pipe joints | 30 pcs |
11 | Center height | 1,000mm +/- 50mm adjustable |
12 | Water gas separator | For multi pumps (3) |
13 | Vacuum connection | Ø50mm *2 |
14 | Water connection | Ø50mm *2 |
15 | Movable motor power | 0.75 kW |
16 | Moving range of front & rear | 800 mm |
17 | Vertical moving range | 850~960mm |
18 | Tilt adjustment | 1-25mm by manual |
19 | Cross adjustment | 1-50mm |
20 | Left and right adjustment | 1-120 mm |
21 | Cover on the top | Tempered glass with metal frame |
5.Haul off machine
SN | Specification | Description |
1 | Haul off type | Up-down 2 claw type |
2 | Max. Product size | 240mm width x 70mm thickness |
3 | Rubber block width | 240mm |
4 | Haul off force | 30,000 N |
5 | Max. speed | 0.5~7m/min |
6 | Haul off shape | Can suitable for different product shape |
7 | Effective Length of caterpillar | 2,000mm |
8 | Motor | AC motor, ABB inverter |
9 | Power | 2.2kW x 2 sets |
10 | Clamp and adjustment type | 2 individual cylinder |
11 | Center height | 1,000mm |
6.Ceiling Cutter
SN | Specification | Description |
1 | Cutting type | Saw cutter |
2 | Max. Cutting size | 240mm width x 70mm thickness |
3 | Cutting movement | Transverse movement |
4 | Follow up by | Servo motor control |
5 | Feeding moment by | Servo motor control |
6 | Cutting Motor power | 2.2 kW |
7 | Dust-absorb device | 2.2 kW x 1 set |
8 | Air pressure | 0.5~0.7Mpa |
9 | Moving method | Pneumatic |
10 | Control method | PLC control |
7.Auto Stacker
Specification | Description |
Tilting table | Pneumatically operated |
Nominal length | 4~6 mtrs |
Material of tripping chute | MS rigid structural steel |
Control method | PLC control |
8.Afte -sales Service
Items | quantity |
Guarantee period | 1 year but he service is available lifelong, during guarantee period the cost of the components will be covered by the seller except the easy broken parts and damaged parts by the human reason |
Training before shipping | Buyer’s technical person can be sent to china before shipping for training and operating, for 7-10 days |
Technical documents | Electric principle drawing, operation manual, and electric parts manual etc |
Seller engineers | Seller can send the engineers ot the buyer factory for commissioning and training. But the cost caused by the seller experts in the customer country will be covered by the buyer, including shuttle trip tickets inland traffic medical fee, lodging dinner and also 100 USD /day /one person as salary for the enigneers . |
Contacts way | Whatsapp, wechat, mobile, etc +86 13823232106 |
Company email : | info@hypet.com.cn |
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